| Manufacturing Process: | Gear Teeth Grinding | Processing: | Forging |
|---|---|---|---|
| Tooth Number: | 26 | Width: | 25 |
| Pressure Angle: | 20° | Inner Diameter: | 85mm |
| Shape: | Spur, Pinion | Total Height: | 85mm |
| Highlight: | Manufacturing Process Spur Gear,Gear Teeth Grinding Spur Gear,Global Market Spur Gear |
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A Single Helical Gear is a type of cylindrical gear that plays a crucial role in the transmission system of various mechanical devices. Known for its efficiency and reliability, this gear is designed to transfer motion and power between parallel shafts. One of the key attributes of the Single Helical Gear is its heat treatment process, specifically induction hardening.
Induction hardening is a heat treatment method that involves heating the gear surface using high-frequency induction coils. This process helps improve the hardness and durability of the gear, making it more resistant to wear and fatigue. The induction hardening treatment ensures that the Single Helical Gear can withstand the high loads and stresses commonly encountered in transmission systems.
Designed as a cylindrical gear, the Single Helical Gear features a cylindrical shape with teeth that are cut parallel to the gear axis. The pressure angle of this gear is set at 20°, which is optimized for smooth and efficient power transmission. The 20° pressure angle helps minimize tooth stress and ensures consistent performance over prolonged use.
The shape of the Single Helical Gear can vary between spur and pinion configurations. In the spur gear design, the teeth are cut parallel to the gear axis, offering straightforward and effective power transmission. On the other hand, the pinion gear design features teeth that are cut at an angle, providing a smoother and quieter operation, making it suitable for applications requiring precision and reduced noise.
Manufactured using a gear teeth grinding process, the Single Helical Gear undergoes precision machining to ensure high accuracy and quality. Gear teeth grinding is a precise method that involves removing material from the gear teeth to achieve the desired shape and dimensions. This manufacturing process results in teeth that are precisely cut and optimized for efficient power transmission.
As a key component in transmission systems, the Single Helical Gear offers reliable and efficient power transfer between parallel shafts. Its cylindrical gear design, combined with the induction hardening treatment, ensures durability and longevity in demanding applications. Whether used in industrial machinery, automotive systems, or other mechanical devices, the Single Helical Gear plays a crucial role in ensuring smooth and reliable operation.
In conclusion, the Single Helical Gear is a versatile and durable gear type that excels in power transmission applications. With its cylindrical gear design, 20° pressure angle, and induction hardening treatment, this gear offers superior performance and longevity. Whether in spur or pinion configurations, the Single Helical Gear is a reliable choice for applications requiring efficient and precise power transmission. Invest in the Single Helical Gear for your transmission needs and experience the benefits of a high-quality and dependable gear solution.
| Manipulate Way | Forced Manipulation |
| Addendum Coefficient | 1.0 |
| Diameter | 200MM-2400MM |
| Shape | Spur, Pinion |
| Heat Treatment | Induction Hardening |
| Inner Diameter | 85mm |
| Processing | Forging |
| Manufacturing Process | Gear Teeth Grinding |
| Export Market | Global |
| Tooth Number | 26 |
A Single Helical Gear with a diameter ranging from 200mm to 2400mm and an inner diameter of 85mm is a versatile component that finds application across various industries and scenarios. The unique design of this gear, characterized by its helical teeth that are cut at an angle to the gear axis, offers distinct advantages in different product application occasions.
One primary application scenario for the Single Helical Gear is in heavy machinery and equipment. The gear's robust construction and ability to handle high torque make it ideal for use in industrial gearboxes, mining equipment, and construction machinery. Its precise tooth engagement and smooth operation contribute to the efficient functioning of such equipment, ensuring reliable performance even under demanding conditions.
Another important area where the Single Helical Gear excels is in power transmission systems. Whether used in gear pumps, conveyors, or large-scale manufacturing machinery, this gear type facilitates the smooth and consistent transfer of power from one component to another. Its compatibility with other gear types, such as spur gears, allows for versatile integration into diverse mechanical systems.
Moreover, the 20° pressure angle of the Single Helical Gear enhances its load-bearing capacity and efficiency, making it suitable for applications requiring high precision and durability. The gear's 26 teeth offer a balanced combination of strength and smooth operation, ensuring stable performance in various operational conditions.
In the automotive industry, the Single Helical Gear can be found in vehicle transmissions, steering systems, and differential mechanisms. Its ability to transmit power efficiently and minimize noise and vibration makes it a preferred choice for ensuring smooth and reliable vehicle operation.
Overall, the Single Helical Gear's versatility, strength, and precision make it a valuable component in a wide range of product application occasions, from heavy machinery to automotive systems, where reliable power transmission and efficient operation are essential.
Product Customization Services for Single Helical Gear
Product Attributes:
Total Height: 85mm
Export Market: Global
Heat Treatment: Induction Hardening
Pressure Angle: 20°
Hardness: 52 HRC
The Product Technical Support and Services for the Single Helical Gear product include:
- Assistance with product installation and setup
- Troubleshooting guidance for any operational issues
- Maintenance recommendations to ensure optimal performance
- Product training and education for users